Tool debbuging and handover

Simulation (tension/suspension) Tool concept Tool design Technological preparation Material procurement Components manufacturing Tool assembly Tool debbuging and handover

Debugging and delivery – 100% functionality guarantee

We test and fine-tune the final tool in our own press shops. We deliver a 100% functional tool ready for series production.

The final step in our manufacturing process is the most important test – real-world testing. We install the final tool in our own presses, where we fine-tune and test it under conditions that simulate mass production. The tool is being tested on state-of-the-art testing presses:

  • HYDRAULIC PRESS SCHOEN 200t (table clamping surface 1000×1200)
  • HiGH-SPEED PRESS BRUDERER 63t (table clamping surface 800×600)
  • HYDRAULIC PRESS MOSSINI 2500t (table clamping surface 4900×2400)

The quality of the final products is checked using the most precise 3D touch probe and a 3D optical measuring system with a laser probe:

  • OGP SmartScope CNC 500 (measuring range 500x450x200) – for optical measurement
  • DEA PERFORMANCE (measuring range 1000x700x700) – 3D coordinate measuring machine with an optical probe

Only after achieving 100% functionality and repeatable quality of the moldings is the tool ready to be handed over to you, including complete technical documentation and training.

What do you get when you hand over the tool?

Fully functional and debugged tool

We provide you with a tool that is ready for immediate deployment in your serial production without any further time-consuming modifications.

Quality Protocol

The delivery includes sample mouldings and a measurement report from our 3D inspection, which confirms compliance with your documentation.mentation.

Complete documentation and support

You will receive complete design documentation, and our team is ready to train your operators and maintenance staff.

The debugging and handover phase includes

01

Installing the tool into the press

Safe and precise clamping of the tool in our test press.

02

Test series of moldings

Pressing of the first pieces using material specified by the customer.

03

Measurement and optimization

Detailed inspection of molded part dimensions and final adjustment of the tool to achieve the required tolerances.

04

Handover protocol and transfer

Official handover of the tool to the customer after approval of the sample parts.